Applications
Bio Gene Flaking Machine are widely used in Universities, Hospitals, Laboratories, Physiotherapy, Microbiology, Genetic, Defense, Restaurant, Bakeries, Catering, Chemical, Pharmaceutical Process, Concrete Cooling, Fish, Poultry Processing, Fruit & Vegetable Cooling, Supermarkets, Canned food Industries, frozen meat processing.
- Healthcare & Hospitals – storage of blood, vaccines, and medical samples
- Pharmaceuticals & Biotech – temperature control for reagents, samples, and culture media
- Food & Beverage – preservation of seafood, meat, and dairy; display counters in supermarkets
- Research & Education – laboratory cooling for experiments and equipment
- Industrial Use – process cooling, testing labs, and pilot plants
Features
- Daily output: 30–50 Kg of ice flakes
- Hygienic ice production with food-grade materials
- Energy-efficient refrigeration system for reduced power consumption
- Compact design for easy installation in small spaces
- Low-noise, vibration-free operation
- Automatic ice collection and dispensing
- Stainless steel body for durability and corrosion resistance
- Easy-to-clean design ensuring long life and safe operation
Microprocessor based System with
- LED Indicator
- On-off
- Run
- Fault
- Ice full
- Water low
POSITIVE CHARGE NON RETURN DEVICE
- Contamination Free positive charge non return Device of 0.45um used for Feed Water inlet in our ice making Machine.
- It is a compact, self contained unit, covering less floor area easily installable Ice Flakers machine.
- Automatic Water cut off in case of no water supply /Low pressure supply of water through proximity sensors.
- Quality compressor & Air Cooled condensation.
- CFC/HCFC Free. (R134A) is Used in Ice flaking machine.
- Corrosion frees Interior.(Stainless steel)
- Electric shock protection- I Class, Overload protector MCB fir motor & Refrigeration Unit.
Control System
- Digital temperature and ice production control
- User-friendly LED display
- Automatic start/stop with storage bin capacity sensing
- Alarm indicators for water shortage or system error
- Microprocessor Based
- Automatic Ice Flake
- Automatic water cut off
- Class I Protection
- Power Breaker
- Ice level Controller
Construction
- High-quality SS304 stainless steel interior and exterior
- Heavy-duty insulation for efficient cooling retention
- Rust-free and corrosion-proof design
- Compact structure with strong caster wheels for mobility
HOUSING
- Ice flakers machine is housed
- In Stainless Steel body Inner and the outer Shell Staleness Steel which can have a Hardness Average of 70 -75 %.
- The Bin is Made of Stainless Steel with no Chances of corrosion duly lined.
- Stainless steel internal & external body.
PRODUCTION CAPACITY
- Bio Gene Ice Flaking machine
- Ice Flaking Model is designed to produce on an average a production in depending upon the Electrical & water Condition Inputs hours.
- Bin sensor stop ice production for better sanitation.
ICE FLAKE BIN
- Bin capacity range from 10 -150 kgs depending on models
- This bin also has a drain at the bottom to remove the condensed water.
- The storage bin has a sliding door.
Ice Making Cum Flaking
- The unique design ensures through its powerful compressor to convert the running water to form Ice which is crushed to form FLAKES or 3-5 mm thickness continuously.
INSULATION
- Thick PUF Insulation of ensures no thermal loss.
ICE CRUSHER
- Ice crusher used is GERMAN CRUSHER made of Stainless Steel to Give lifelong performance for continued Water introduction into Crusher.
PRECISION FLOAT VALVE
- Assembly through a Precision float Valve. The inflow of water is smoothly controlled by this float valve for maintaining a required level of water irrespective of variation in pressure at the Water input line.
ICE FLAKES
- Produced are of 3-5mm thickness Crashed by the Ice Crusher
- Ice flakes are collected into a well insulated/ (PUF)
- Stainless steel Container. So It stays for longer time.
- Thermostat controls for ice Flakes size and storage bin ice level sensor.
- The removal of flakes is Easily carried out by the means of Spade. Possible through the stainless steel Top door which can be pushed while Removing the ice.
ICE LEVEL CONTROLLER
- The equipment fitted with an ICE LEVEL CONTROLLER which will put off the system in case ice gets accumulated in the container more Than The required level. Hence, there is no need of an operator being on the Machine all the time.
COMPRESSOR
- Bio Gene Ice Flakers has an efficient design to house the compressor Hermetically sealed at the bottom of the Machine; the compressors are Imported in origin from Europe.
- Refrigerant: R134A CFC FREE
- Condenser unit: AIR COOLED
- ALL BODY STAINLESS STEEL
Freezing Unit
Bio Gene understands the need of Clean Atmosphere hence the entire unit is made of Stainless Steel.
- NOISE LEVEL : > 65 dbk
- Bin made by: Stainless Steel.
Technical Specifications – Ice Flaking Machine (30–50 Kg)
|
MODEL
|
BTI-IFM-35
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BTI-IFM-50
|
|
Minimum Ice Flacking manufacturing capacity (in Kg/24hrs)
|
35 KG
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50 KG
|
|
Bin made by
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10-12kg /24 hrs.
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20-25kg /24 hrs.
|
|
Ice Flakes
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Irregular 1,2 -3 mm
|
|
OPERATING TEMPERATURE
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10 – 45ËšC
|
|
Cabinet made by
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STAINLESS STEEL SHEET WITH LINING
|
|
Compressor
|
CFC FREE
|
|
Ice Flake Storage Capacity
|
20 Kg
|
|
Production Start Time(with in Minute)
|
10 Kg
|
|
Refrigerant
|
R134A
|
|
Condenser unit
|
AIR COOLED
|
|
Power Requirement
|
220 volts – 240 volts Single Phase 50/60 Hz
|
|
ELECTRICAL POWER
|
500 Watts
|
An ice flaking machine produces thin, soft, dry ice flakes (instead of solid cubes or blocks). This 30–50 Kg/day model is a compact capacity unit ideal for small businesses like fish markets, small restaurants, cafes, poultry shops, or medical/lab use where a limited but steady supply of ice is needed for cooling, display, or preservation.
This is a compact unit, mostly countertop or small-footprint in design, so it fits comfortably in tight kitchens or small shops. It typically runs on standard single-phase electricity, though it's best to confirm the exact voltage and wattage rating for your specific model before installation. It also needs a clean water supply connection, ideally filtered to avoid scale build-up, along with a drainage outlet for melt water. For best performance, keep the condenser side clear of walls so air can flow freely and the machine cools efficiently.
Regular maintenance keeps the machine running smoothly and extends its lifespan. Clean the water tank and filter weekly to prevent mineral buildup, and check the condenser coils and fins every one to two months to maintain cooling efficiency. Using good-quality or filtered water helps reduce descaling needs and protects the evaporator over time. It's also best to avoid overloading the storage bin, since flake ice can compact if left sitting too long. Finally, schedule a professional service check every six to twelve months to keep the refrigerant levels and mechanical parts in good condition.
If you notice low ice output, it's often due to low water levels, a dirty filter, or a warm room temperature, so check the water supply and ventilation first. If the machine won't start, check the power supply and safety switches, and confirm the ice storage bin isn't already full, since many machines automatically stop once it is. Watery or clumped ice usually points to a water quality issue or improper compressor cycling, which is worth having a professional look at. If you hear unusual noises, it could mean a loose part or compressor strain, so it's safest to turn the machine off and inspect it before continuing use.
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