Biofertilizer Reactors for Microbial Inoculant & Organic Fertilizer Production 

BioGene Biofertilizer Reactors are engineered to deliver high-yield, consistent microbial inoculants for agricultural and environmental applications. Designed with GMP-compliance, precision controls, and scalable capacity options, our systems serve industries worldwide — from small-scale R&D labs to 30,000L industrial production plants.

With energy-efficient agitation, optimal aeration, and automated pH & DO control, these reactors help manufacturers produce biofertilizers that enhance soil fertility, reduce chemical dependency, and support sustainable farming practices globally.

Applications

  • Large-scale biofertilizer production plants

  • Rhizobium, Azotobacter, Azospirillum culture fermentation

  • Mycorrhizal fungi & phosphate-solubilizing bacteria growth

  • Agricultural research & microbial inoculant development

  • Sustainable soil treatment and crop enhancement projects

  • Industrial export-grade biofertilizer manufacturing

 

BioGene Biofertilizer Reactors Have an edge over competitors as they come in tailor-made solutions which are designed especially as per the customers requirement for producing desired biofertilisers.

BioGene manufactures small and large capacity vessels for such reactions from 500 L to 2500 Ltrs production capacity at many places all over the globe such reactors are used successfully in many Agro-based research organisations industries and universities for onward by fertilisation leads.

BioGene Manufacture these reactors hundred CGMP standards and complying to electro magnetic directors as per the international standards from 316L or 304 stainless steel with jackets, cooling coils,software PLC controller large display and automatic ph, DO, Temperature, antifoam, and gas controls.

Feature

• Capacities from 100L to 2000L for lab to industrial scale
• Automatic temperature, pH, DO, and agitation control
• High-efficiency aeration for maximum cell density
• GMP-compliant, corrosion-resistant SS316L contact parts
• Modular design for easy scale-up and maintenance
• Export-ready with international safety certifications

Control

Enhanced Communications & Control Options

• PLC / SCADA-based automation with remote monitoring
• Real-time data logging for batch records
• User-friendly HMI touchscreen interface
• Multiple recipe storage for various microbial strains
• Alarm & safety interlocks for operator protection

Construction

  • SS316L internal tank, polished to Ra ≤ 0.6 µm
  • SS304 external cladding for durability
  • CIP/SIP systems for sterile operation
  • Sanitary-grade valves and piping
  • Heavy-duty frame with vibration isolation

Specifications

Parameter

Specification

Capacity Range

100L – 2000L

Material of Contact

SS316L, polished to Ra ≤ 0.6 µm

Temperature Control

20°C to 80°C ±0.1°C

pH Control

4.0 – 9.0 ±0.05

DO Control

0–100% ±1%

Agitation Speed

50–300 rpm (variable)

Aeration Rate

0.5 – 2 vvm

Automation

PLC/SCADA with remote monitoring

Compliance

GMP, CE, ISO