What is a Large Industrial Fermenter?

A large industrial fermenter is a vessel used for carrying out fermentation processes at a large scale in industries such as biotechnology and pharmaceuticals.

What industries use this fermenter?

It is widely used in biotechnology, pharmaceutical, food processing, and chemical industries.

No, pricing depends on customization and capacity. Please contact Bio Gene for detailed pricing.

Do you export worldwide?

Yes, Bio Gene supplies and exports large industrial fermenters globally.

Large Industrial Fermenter Manufacturer, Supplier & Exporter

Name: Large Industrial Fermenter
Brand: Bio Gene
Availability: InStock
Rating: 4.8 (27 reviews)

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Large Industrial Fermenter Manufacturer & Exporter in India

BioGene Large Industrial Fermenters are heavy-duty, fully automated bioprocessing systems designed for mass-scale microbial fermentation in the pharmaceutical, biotechnology, enzymes, food & beverage, and chemical industries. Manufactured and exported by Biotechnologies Inc., these fermenters feature SS316L-grade vessels, high-capacity agitation, sterilization-in-place (SIP), and clean-in-place (CIP) systems. Equipped with advanced PLC/HMI controls, real-time monitoring, and data logging capabilities, BioGene fermenters deliver scalable, contamination-free, and regulatory-compliant operations. Built in India and trusted globally, these systems ensure maximum yield, process reliability, and international GMP compliance.

Applications

BioGene Office large automatic industrial fermenter capable for batch production in the industries specially manufactured as per CGM be compliant with world best products and feedback Mechanisms,filters actuators cooling coils steam generation, motors valves to name a few from the world leaders.

Large Automatic Fermenter from BioGene are a true solution when productivity of cell lines is the target. Harvest different cells by BioGene enabled dedicated SCADa which are in use when target commercial products are Enzymes Lipase , invertase alchols acids etc are to be produced using G.M. microbes.

BioGene uses 316L grade stainless steel with 220 Grit finish from inside and 180 GRIT finish on the outer surface.

BioGene service team enables proper response to the users worldwide through online warranty and at site warranty as well.

This is one of the reason why automatic fermenters from BioGene are been successfully used all over the world in large industries and research centres. BioGene cares.

Feature

• Capacities from 200L to 2000L and beyond
• GMP-compliant stainless steel design (SS 316L)
• Protective Enclosure/Structure - External structure that would contain any fire or explosion
• Precise monitoring and control of temperature, pH, DO, and agitation
• Steam-in-place (SIP) and clean-in-place (CIP) systems
• Advanced aeration and mixing systems for optimal mass transfer
• High-efficiency cooling and heating jackets
• Modular design for easy integration into existing production lines

Control

Touchscreen HMI interface with data logging and trending
PID control loops for temperature, pH, dissolved oxygen, and agitation
SCADA integration for centralized monitoring and remote operation
Alarm systems for parameter deviations
Real-time data export for regulatory compliance

Construction

Stainless steel 316L contact parts, polished to pharmaceutical standards
Heavy-duty frame for vibration-free operation
Double mechanical seals for agitator shaft
Jacketed or half-coil design for efficient heat exchange
Top- or bottom-driven agitation system
Sanitary-grade piping and fittings

Specifications

Parameter	Specification
Capacity Range	200L – 2000L+
Material	SS 316L (product contact), SS 304 (non-contact)
Agitation System	Variable speed, top/bottom drive
Temperature Range	4°C – 80°C
pH Control	4.0 – 9.0 ± 0.05
DO Control	0 – 100% saturation ± 1%
Pressure Rating	Up to 3 bar
Cleaning System	CIP & SIP
Control System	PLC + HMI / SCADA
Power Supply	3 Phase, 380–480V, 50/60Hz

A large industrial fermenter is a closed vessel designed to grow microorganisms such as bacteria, yeast, or fungi under controlled conditions. It is widely used in industries like pharmaceuticals, biofuels, food and beverage, and biotechnology to produce products such as antibiotics, enzymes, alcohol, and single-cell proteins on a commercial scale.

Industrial fermenters typically range from a few hundred liters to several hundred thousand liters, depending on the scale of production needed. Smaller fermenters are often used for pilot testing or specialty products, while larger units support continuous, high-volume manufacturing. The right size depends on your production goals, available floor space, and the type of organism being cultivated.

The fermenter is equipped with built-in sensors and automated control systems that continuously monitor temperature, pH, dissolved oxygen, and agitation speed. A jacketed vessel or internal cooling coils regulate temperature, while acid or base dosing systems adjust pH automatically to keep conditions optimal for microbial growth throughout the process.

Most industrial fermenters are constructed from high-grade stainless steel, typically 316L, which resists corrosion and can withstand repeated sterilization cycles. This material meets hygiene standards required for food-grade and pharmaceutical-grade production, and the vessels are designed for easy cleaning through CIP (clean-in-place) and SIP (sterilize-in-place) systems.

Routine maintenance includes checking seals, calibrating sensors, inspecting agitator motors, and verifying the sterilization system's performance. Most manufacturers offer installation support, operator training, and scheduled maintenance contracts. Having a spare parts kit on hand and a service agreement in place helps minimize downtime and keeps the fermenter running efficiently over its operational life.