High-Capacity Fermentation Solutions for Biotech, Pharma & Industrial Production

BioGene Large Industrial Fermenters are heavy-duty, fully automated bioprocessing systems designed for mass-scale microbial fermentation in the pharmaceutical, biotechnology, enzymes, food & beverage, and chemical industries. Manufactured and exported by Biotechnologies Inc., these fermenters feature SS316L-grade vessels, high-capacity agitation, sterilization-in-place (SIP), and clean-in-place (CIP) systems. Equipped with advanced PLC/HMI controls, real-time monitoring, and data logging capabilities, BioGene fermenters deliver scalable, contamination-free, and regulatory-compliant operations. Built in India and trusted globally, these systems ensure maximum yield, process reliability, and international GMP compliance.

Applications

BioGene Office large automatic industrial fermenter capable for batch production in the industries specially manufactured as per CGM be compliant with world best products and feedback Mechanisms,filters actuators cooling coils steam generation, motors valves to name a few from the world leaders.

Large Automatic Fermenter from BioGene are a true solution when productivity of cell lines is the target. Harvest different cells by BioGene enabled dedicated SCADa which are in use when target commercial products are Enzymes Lipase , invertase alchols acids etc are to be produced using G.M. microbes.

BioGene uses 316L grade stainless steel with 220 Grit finish from inside and 180 GRIT finish on the outer surface.

BioGene service team enables proper response to the users worldwide through online warranty and at site warranty as well.

This is one of the reason why automatic fermenters from BioGene are been successfully used all over the world in large industries and research centres. BioGene cares.

Feature

• Capacities from 200L to 2000L and beyond
• GMP-compliant stainless steel design (SS 316L)
• Protective Enclosure/Structure - External structure that would contain any fire or explosion
• Precise monitoring and control of temperature, pH, DO, and agitation
• Steam-in-place (SIP) and clean-in-place (CIP) systems
• Advanced aeration and mixing systems for optimal mass transfer
• High-efficiency cooling and heating jackets
• Modular design for easy integration into existing production lines

Control

  • Touchscreen HMI interface with data logging and trending
  • PID control loops for temperature, pH, dissolved oxygen, and agitation
  • SCADA integration for centralized monitoring and remote operation
  • Alarm systems for parameter deviations
  • Real-time data export for regulatory compliance

Construction

  • Stainless steel 316L contact parts, polished to pharmaceutical standards

  • Heavy-duty frame for vibration-free operation

  • Double mechanical seals for agitator shaft

  • Jacketed or half-coil design for efficient heat exchange

  • Top- or bottom-driven agitation system

  • Sanitary-grade piping and fittings

Specification

DESCRIPTION

BTI-HC-171

BTI-HC-280

BTI-HC-420

BTI-HC-560

BTI-HC-840

Temperature Range 5°C to 60°C
Temperature Accuracy ± 0.2°C
Temperature Uniformity ± 1°C
Humidity Accuracy ± 2% RH
Humidity Uniformity ± 3% RH
Temperature sensor 3-wire RTD
Humidity range 5% RH to 90% RH
Humidity Stability ±2% or Better
Humidity Sensor Capacitive
Interior construction Stainless steel 304
Exterior Construction CRCA Powder coated
Internal Door Glass Sheet door with complete visibility of components.
Option for electrical interface Standard connector
Trays SS 304 perforated
Electrical 220 to 240 volts AC, 50 Hz single phase
Alarm Audio and visual
Dimensions 505 x 415 x 830 570 x 550 x 875 700 x 640 x 900 700 x 700 x 1100 825 x 825 x 120
Capacity 171 liters 280 liters 420 liters 560 liters 840 liters