Pilot Scale Fermenters for Biotech Scale-Up & Process Development

BioGene Pilot Scale Fermenters are advanced bioreactors engineered for scale-up studies between laboratory and industrial production. Manufactured and exported by Biotechnologies Inc., these fermenters are ideal for process development, strain optimization, enzyme production, and pre-commercial biotech applications. Built with SS316L-grade vessels, SIP/CIP systems, and PLC/HMI control panels, BioGene pilot fermenters offer real-time monitoring, precise parameter control, and full data logging. Trusted by biotech companies, research institutions, and pharma industries, these systems bridge the gap from lab innovation to industrial manufacturing. Designed in India and globally validated.

Applications

• Scale-up studies from lab to industrial production
• Microbial fermentation for enzymes, vaccines, and biopharmaceuticals
• Biofertilizer and agricultural microbial inoculant production
• Pilot plant trials for new product development
• Fermentation optimization for biotech start-ups and research institutes
• Export-ready systems for international biotech facilities

BioGene pilot scale fermenters recognised as quality product at world over where in pilot matches are to be fermented for large scale industrial bioprocess products this pilot fermenters from buyers in our in applications for cultivation test whether this mammalian cells have to be cultivated or sugar, carbohydrates are to be broken to generate alcohol,Lipase,invertase enzymes through genetically modified microbes.

BioGene Pilot Scale Fermenters Bioreactors comes in single vessel or multiple vessels of similar or different capacities which can be easily controlled through micro processor situated at a remote place. 

Wi-Fi or online driven menus with controls through the colour monitors enabling the user to Check the process values and monitor programs,control and visualise the flowchart of the present online process.

BioGene Pilot Scale Fermenters Are a true solution to pilot fermentation needs.

 

 

 

Feature

Safety Features and Options

• Capacities from 50L to 200L
• Automatic temperature, pH, DO, and agitation control
• High-efficiency aeration & mixing for uniform growth conditions
• GMP-compliant design with sanitary-grade construction
• Modular, scalable, and customizable configurations
• Easy-to-clean CIP/SIP systems for sterile operation

Control

Enhanced Communications & Control Options

• PLC/SCADA-based automation with recipe management
• HMI touchscreen with multi-language support
• Real-time process monitoring & data logging
• Remote operation & troubleshooting capability
• Integrated alarms and safety interlocks

Construction

  • SS316L contact parts, polished to Ra ≤ 0.6 µm
  • SS304 external body for durability
  • Heavy-duty frame with vibration damping
  • Sanitary piping & valves with tri-clamp connections
  • High-grade seals and gaskets for sterile operation
Parameter Specification
Capacity Range 10L – 500L (custom options available)
Vessel Material SS 316L with mirror polish
Agitation System Mechanical seal stirrer with variable speed
Aeration System Ring sparger with sterile filter
Control System PLC/SCADA based with touchscreen HMI
Sensors pH, DO, Temperature, Foam, Level
Sterilization SIP (Steam-in-Place) & CIP (Clean-in-Place)
Compliance ISO, CE, GMP certified
Power Supply 230V / 415V AC, 50Hz (custom options)