Lab Scale Fermenters for Biotech Research, Development & Training

The BioGene Lab Scale Fermenter is engineered for precision bioprocessing in laboratory research, pilot studies, and small-batch production. With advanced process control, efficient agitation, and robust sterilization, it allows scientists to fine-tune parameters before scaling up. Ideal for universities, biotech startups, pharmaceutical labs, and industrial R&D centers, it offers seamless integration into existing workflows.

Equipped with real-time monitoring, automated control systems, and compatibility with microbial, plant, and animal cell cultures, this fermenter bridges the gap between lab trials and full-scale manufacturing. Researchers can scale up experiments using our Pilot Scale Fermenters or move to production with Large Industrial Fermenters. We also provide specialized systems like Biofertilizer Reactors and Seed Fermenters for industry-specific needs.

Manufactured in India, trusted globally, and compliant with GMP standards, BioGene fermenters deliver accuracy, reliability, and efficiency for modern biotechnology applications.

Applications

BioGene Lab Fermenters are designed to confirm the research scientist needs where in the microorganisms like Yeasts bacteria CHO cells are subjected to convert sugar, carbohydrates into growth limiting nutrients expression to harvest cells by enhancing metabolic process, Constructed out of take glass or stainless steel 316 vessels jacket it or non-jacketed with top plate driven and controlled by dedicated plc with touchscreen colour monitor and advance Scada software to enable the live reaction closest recording and MIS information.

Whether in situ sterilisation is needed or wanted of Autoclavable vessels BioGene has the solution.

  • Research and development in biotechnology & pharmaceuticals

  • Microbial fermentation for enzymes, proteins, and metabolites

  • Cell culture for academic and commercial research

  • Biofertilizer and agricultural biotech production

  • Pilot-scale trials before commercial scale-up

  • Educational training in fermentation processes

 

 

 Features

  • Precise temperature, pH, and DO control

  • Variable-speed agitation with impeller customization

  • CIP/SIP sterilization options for contamination prevention

  • Modular design for easy upgrade and customization

  • Real-time process monitoring with data logging

  • Compact footprint for laboratory space efficiency

Control

  • Advanced PLC or SCADA-based control system

  • Touchscreen HMI for intuitive operation

  • Remote monitoring and data access capability

  • Automatic alarm and safety shutdown features

  • Recipe storage for repeatable batch processing

 

Construction

  • High-grade SS-316L contact parts

  • SS-304 outer body with durable finish

  • Sanitary-grade fittings and valves

  • Transparent sight glass for visual inspection

  • Heavy-duty frame for vibration-free operation

Specifications

Parameter

Value/Range

Working Volume

2 – 20 Liters

Material

SS-316L (product contact)

Agitation Speed

50 – 750 RPM

Temperature Range

Ambient to 70°C

pH Control Range

3.0 – 9.0

DO Control Range

0 – 100%

Sterilization

In-situ / Autoclave

Power Supply

220–240V AC, 50Hz

Control System

PLC/SCADA with HMI

A lab scale fermenter is a compact, controlled vessel used to grow microorganisms such as bacteria, yeast, or fungi under precisely regulated conditions. It allows researchers to study fermentation processes, optimize growth parameters, and produce small batches of biological products before scaling up to pilot or industrial production. It's commonly used in biotechnology, pharmaceutical research, food science, and academic laboratories.

Lab scale fermenters typically range from around 1 liter to 20 liters in total vessel volume, with a working volume that is usually 60 to 80 percent of the total to allow room for foam and aeration. The exact usable volume depends on the specific model, and most units allow flexibility within that range so you can run smaller test batches or larger runs depending on your experiment.

The fermenter uses integrated sensors and control loops to continuously monitor and adjust key parameters. A heating and cooling jacket or blanket maintains the set temperature, an automated dosing system adds acid or base to keep pH within the target range, and a sparger combined with an agitator controls dissolved oxygen levels. These systems work together so the culture stays in stable, reproducible conditions throughout the process.

Yes, most lab scale fermenters are designed for straightforward cleaning and sterilization. Vessels can typically be autoclaved directly if they are glass or designed for it, and many models also support clean-in-place or steam-in-place procedures for added convenience. Following the recommended cleaning cycle between runs helps prevent contamination and keeps results consistent from batch to batch.

Routine maintenance generally involves checking and calibrating sensors, inspecting seals and tubing for wear, and replacing consumable parts such as filters or gaskets on a regular schedule. Manufacturers usually provide user manuals, calibration guides, and customer support to help troubleshoot issues. Keeping a maintenance log and following the recommended service intervals will extend the equipment's lifespan and ensure reliable performance over time.
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