Sterile & Reliable Systems for Seed Culture Preparation

BioGene Seed Fermenters are specially designed for the preparation of high-quality seed inoculum—a crucial step for any scale-up fermentation process. Built to meet the needs of the biotechnology, pharmaceutical, biofertilizer, and food industries, these fermenters ensure optimal microbial growth under strictly controlled conditions.

Our systems feature precise temperature, aeration, and agitation control to guarantee a consistent, contamination-free seed culture, paving the way for successful large-scale fermentation. With capacities from 5L to 500L, BioGene Seed Fermenters are GMP-compliant, export-ready, and adaptable to diverse process requirements.

Applications

  • Preparation of microbial seed inoculum for large-scale fermentation

  • Enzyme and bioactive compound production

  • Seed culture for biofertilizer and agricultural inoculants

  • Pharmaceutical seed fermentation for vaccines & APIs

  • Pilot plant and industrial seed culture production

  • International biotech and R&D lab installations

Today world over the thrust is to improve quality of life whether human plants animals aquatic centres all over the world and large industries which are under tremendous pressure to generate bioreaction and products to elevate quality of life and environment.

BioGene Seed Fermenter are technology driven bioreactors Fermenters have dedicated software which are designed to carry out seed fermentation at lab or industry levels.

These fermenter are manufactured under strict control following CE standards and electromagnetic directives as per the international standards for safety compliance as as as well for CGMP standards as well.

BioGene fermenter for seed application comes in single vessel or multivessel formant where in the user scientist or the industries can have a single control for single or multiple Vessels, Advance SCADA controls and plc driven programmes enable the user to program defined and targeted process and results with much ease.

BioGene fermenter can also be designed to have photo reactions as well for the seed applications.

The applicationbased seed fermentation and bioprocess engineering has helped many scientist in the field of anaerobic or aerobic fermentation where the target desired cells have to be studied and process on the bio fermentation product is to be established for further manufacturing and confirmation.

Seed fermenter are available from 30 L to 200 L capacity.

Features

  • Capacities ranging from 100L to 500L

  • High-efficiency aeration and agitation for uniform culture growth

  • Temperature, pH, DO, and foam control with precision sensors

  • CIP/SIP systems for contamination-free operation

  • GMP-compliant, sanitary-grade construction

  • Modular design for easy integration with downstream processes

Control

  • PLC/SCADA-based automation for process reliability

  • HMI touchscreen with multilingual support

  • Real-time parameter monitoring and logging

  • Recipe management for reproducible results

  • Alarm and safety interlock systems

Construction

  • SS316L contact parts with polished surfaces (Ra ≤ 0.6 µm)

  • SS304 external body with durable finish

  • Sanitary tri-clamp fittings and piping

  • High-quality seals and gaskets for sterile operation

  • Mounted on a robust frame with vibration control

 Specifications

Parameter

Specification

Capacity Range

100L – 500L

Material of Contact

SS316L, polished to Ra ≤ 0.6 µm

Temperature Control

20°C to 80°C ±0.1°C

pH Control

4.0 – 9.0 ±0.05

DO Control

0–100% ±1%

Agitation Speed

50–600 rpm (variable)

Aeration Rate

0.5 – 2 vvm

Automation

PLC/SCADA with remote monitoring

Compliance

GMP, CE, ISO